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Dongfang SRI Engineering Co., Ltd

Induced Draft Fan Control Oil Line HU25040-22G: Maintenance Essentials and Fault Handling

Induced Draft Fan Control Oil Line HU25040-22G: Maintenance Essentials and Fault Handling

The Induced Draft Fan Control Oil Line HU25040-22G is a critical component of the fan, and its condition directly impacts the fan's operational stability. Today, we share the core maintenance essentials and fault handling methods for this oil line.

I. Key Maintenance Focus for Oil Line HU25040-22G: Three Core Defects to Check

  • Leakage Defects: Focus on checking the oil pipe joints, flange interfaces, and welded areas. According to regulations, the oil system should be free of oil leaks at all points. Confirm that welding spots used flame welding or TIG welding for the root pass process.

  • Wear and Deformation: Measure the oil pipe wall thickness. If wear exceeds 1/3 of the original thickness, action is required. Check the oil line for flattening or bending, particularly pipes near rotating parts, ensuring no signs of friction.

  • Blockage and Impurities: Assess the pipe's flow integrity through oil flow observation and pressure testing. Simultaneously check the oil filter element and the oil tank for foreign matter to prevent impurities from causing pipeline blockage.

II. Oil Line HU25040-22G Blockage and Wear: Targeted Solutions

  • Handling Pipe Blockage: First, disassemble the oil line and mark its position. Use a high-pressure washer with a specialized cleaning agent to flush the interior. For stubborn clogs, segment-by-segment cleaning can be employed. After cleaning, the oil tank must be cleaned, and the filter element replaced to ensure oil cleanliness before reassembling the pipe according to the original markings.

  • Handling Wear Failures: Minor wear can be repaired by patch welding, which must adhere to the original process standards. If wear is severe or cracks appear, direct replacement is recommended. Here, we recommend Induced Draft Fan Control Oil Line HU25040-22G. Its material is compatible with the fan's working temperature and pressure, the welding process meets standards, and it effectively prevents leakage and premature wear, meeting the flow and pressure requirements of the oil station.

  • Reinstallation and Testing: After replacement or repair, an oil pressure test must be performed. Ensure the oil pump outlet pressure is no less than 0.20 MPa, and the motor bearing pad oil supply pressure is no less than 0.08 MPa. Conduct a two-hour trial run without leakage or abnormal vibration.

III.  Product Advantages and Maintenance Tips

The  Induced Draft Fan Control Oil Line HU25040-22G strictly adheres to the fan's technical specifications. Its material is wear-resistant and high-temperature tolerant, and the interface dimensions are precise, requiring no extra adjustment during installation.

Maintenance Tips: Before dismantling the oil line, be sure to seal the interfaces to prevent foreign matter intrusion. After reassembly, the line must form a clear oil path with the oil station and bearing box to ensure the stability of the lubrication and hydraulic system.

Regularly performing maintenance on the oil line HU25040-22G and selecting the compatible spare parts can significantly reduce the risk of induced draft fan failures and extend the equipment's service life.

 

Product Name

Model/Part Number

Main Purpose (English)

ID Fan Control Oil Line

HU25040-22G

Transmits control oil to the regulating actuator, ensuring accurate hydraulic signal transfer.

Sliding Bearing / Journal Bearing

HU27452-22G

Supports the fan rotor, withstands radial loads, and ensures smooth rotation.

Angular Contact Ball Bearing

2YZG52 / HU27452-22G

Withstands combined axial and radial loads, used for thrust positioning.

Coupling

HU25244-222G

Connects the motor and the fan main shaft, transmits torque, and compensates for alignment deviations.

Seal Ring (Multiple Models)

HU25040-22 / HU27452-22G / HU27050-22

Used at oil line interfaces, bearing housings, and other locations to prevent lubricating oil leakage.

Hexagon Socket Head Cap Screw

M24×2×70 (HU27050-22)

Fastens critical connecting components to ensure structural stability.

Crank & Mandrel / Crank & Core Shaft

HU25244-12G

Forms the regulating drive mechanism, converting hydraulic action into blade angle changes.

Blade

HU25242-22

The core working component of the fan; adjustable angle controls air volume.

Hydraulic Fabric-Reinforced Plastic Hose Assembly

HU25244-222G

Used in oil lines requiring flexible connection, absorbing vibration and facilitating installation.

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